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Table 3 IOS accuracy compared to conventional techniques

From: The direct digital workflow in fixed implant prosthodontics: a narrative review

References Indication Measurement Study type Intraoral/extraoral scanner used Analogue impression type (stone cast accuracy) Reference scanner Conclusions
Lin et al. [64] Partially dentate mandible with 2 implants and 4 different angulations (0,15,30 and 45 degrees) Distance and angulation In vitro (n = 4) iTero PVS (Aquasil) open tray, non-splinted Cagenix The amount of divergence between implants significantly affected the accuracy of the milled casts created digitally. The digital technique was more accurate when the implants diverged more. At 0 and 15 degrees of divergence, the digital method resulted in highly significantly less accurate definitive casts. At 30 and 45 degrees of divergence, however, the milled casts showed either no difference or marginal differences with casts created conventionally
Mangano et al. [44] Partially edentulous maxilla with 3 implants
Full edentulous maxilla with 6 implants
3D surface In vitro (n = 2) Trios 2 (71 μm)
CS 3500 (47-63 μm)
Zfx Intrascan 117-103 μm)
Planscan (233-253 μm)
N/A Iscan D104I (Imetric3D) CS3500 most accurate IOS but no SS compared to TRIOS
Refractory Index of PEEK is better than Titanium
Flügge et al. [43] Partially dentate mandible with 2 implants
Partially dentate mandible with 5 implants (Kennedy 1)
Distance and angulation In vitro (n = 2) Trios
iTero
True Def
N/A D250 The precision of IOS decreases with longer distances between scanbodies, especially crossing the midline
Fukazawa et al. [45] Partially dentate mandible with 2 implants (short and long distance) Distance In vitro (n = 2) Trios 2 (7 and 20 μm)
Lava COS (27 μm and 80 μm)
True Def (17 μm and 60 μm)
Kavo ARCTICA (3 μm and 18 μm)
N/A CMM
UPMC 550-Sarat
Trios comparably accurate to Lab scanner and SS more accurate than the other IOS tested
For longer distances, IOS accuracy decreases
Deviation of up to 100 μm is acceptable
Basaki et al. [21] Partially dentate mandible with 4 implants (Kennedy 1) Distance In vitro (n = 1) iTero (116 μm) PVS monophase with custom trays (56 μm) D810 PVS impressions were statistically more accurate than IOS
Implant angulation did not affect IOS accuracy. Milled 3D casts were less accurate compared to stone casts
Imburgia et al. [46] Partial maxillary arch with 3 implants 3D surface In vitro (n = 1) Trios 3 (Tr = 50 μm/Pr = 24 μm)
CS3600 (Tr = 45 μm/Pr = 24 μm)
Omnicam (Tr = 58 μm/Pr = 26 μm)
TrueDef (Tr = 61 μm/Pr = 19 μm
N/A ScanRider CS3600 had SS higher trueness compared to other IOS. No SS differences in precision were found
Accuracy in the partial arch is higher for all IOS compared to the Full arch situation
Chew et al. [24] Partial jaw with 2 implants and 2 different depths Distance and angulation In vitro (n = 2) Trios
True Def
iTero
Polyether mono (custom tray) CMM
Model Global Silver
Conventional impressions had ss less deviation compared to IOS. Implant depth affected IOS accuracy. Angulation did not affect accuracy
Chia et al. [25] Partial jaw with 2 implants and 3 different angulations Distance and angulation In vitro (n = 3) Trios (31-45 μm) depending on configuration Polyether mono (custom tray) (18-33 μm) depending on configuration CMM
Model Global Silver
Distortions were found with conventional and IOS imps. Conventional imps in parallel implants had highest accuracy compared to IOS. Angulation affects IOS accuracy
Marghalani et al. [31] Partially dentate mandibles with 2 implants 3D surface In vitro (n = 2) Omnicam (33-55 μm)
True Def (27-39 μm)
Polyether mono on splinted implant copings (open tray) (26-53 μm) Activity 880 industrial scanner True Def IOS was more accurate but SS difference were not always observed
Low deviations < 56 μm
Kim et al. [47] Partially dentate mandible with 6 implant cylinders Distance In vitro (n = 1) Trios 3
Omnicam
CS3600
I500
iTero Element
N/A StereoSCANneo All IOSs exhibit deviations as scanning distance increases from the start position
Trios3 and Medit outperformed other IOSs for partially edentulous accuracy
Mangano et al. [23] Partial edentulous maxilla with 2 implants 3D Surface In vitro (n = 1) Trios 3 (Tr = 28 μm/Pr = 21 μm)
CS3600 (Tr = 23 μm/Pr = 17 μm)
Omnicam (Tr = 38 μm/Pr = 43 μm)
DWIO (Tr = 49 μm/Pr = 34 μm
Emerald (Tr = 49 μm/Pr = 29 μm)
N/A Freedom DOF Trios3 and CS3600 were SS more accurate compared to other IOS
Accuracy of IOS in implants complete arch is NOT corelated to IOS resolution
Motel et al. [65] Titanium partial model with 3 implants and 3 different scanbody designs and 2 different scan strategies Distance and 3D surface In vitro (n = 1) Trios 3 N/A ATOS So4 II All in One scan strategy produced more accurate results (71 μm)
Emergence profile scan produced lower accuracy (125 μm)
In All in One scan strategy, cylindrical scanbodies with flatter surfaces produced more accurate results
Alsharbaty et al. [32] Partially dentate mandibles and maxillae with 2 posterior adjacent implants Distance In vivo (n = 28) Trios 3 PVS (Panasil) dual mix, plastic tray/splinted (used as reference)
PVS (Panasil) dual mix, plastic tray/non splinted in open and closed tray methods (used for comparison)
CMM (Dea Global) Conventional open tray pick-up impression was ss more accurate compared to IOS and conventional closed tray pick-up impression
Jiang et al. [92] Partial dentate maxilla and mandible with implants and 2–4 teeth span 3D surface In vivo (n = 31) Trios (27 μm) Material not provided/splinted, open tray D800 The 3D discrepancy between digital and traditional impression is within clinical acceptable range
  1. Partial edentulous implant sites
  2. N/A not applicable, Tr trueness, Pr precision